A **thermocouple** is a temperature-sensing device that works based on a principle called the **Seebeck effect**. It consists of two dissimilar metal wires joined at one end to form a junction. When this junction is heated or cooled, it produces a voltage (called **thermoelectric voltage**) that can be measured and correlated to temperature.
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### **Working Principle of a Thermocouple: The Seebeck Effect**
The **Seebeck effect** is the phenomenon where a voltage (EMF) is generated across the ends of two different metals when their junctions are kept at different temperatures.
Hereβs how it works:
1. **Two Dissimilar Metals**: A thermocouple is made by joining two different types of metal wires (e.g., copper and constantan, or iron and constantan).
2. **Hot and Cold Junctions**:
* The **hot junction** is the point where the two metals are physically joined and exposed to the temperature you want to measure.
* The **cold junction** (reference junction) is the other end of the two wires, usually kept at a known reference temperature.
3. **Temperature Difference Creates EMF**:
* When there is a temperature difference between the hot and cold junctions, electrons in the metals move at different rates.
* This movement of electrons creates a small voltage due to the Seebeck effect.
* The voltage depends on the type of metals used and the temperature difference between the two junctions.
4. **Voltage is Measured**:
* This thermoelectric voltage is measured using a voltmeter or an electronic circuit.
* It is then converted into temperature using standard reference tables or calibration equations for that specific thermocouple type (like Type K, J, T, etc.).
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### Example: Measuring Temperature with a Thermocouple
* Metals used: **Iron** and **Constantan**
* Suppose:
* Hot junction is at **300Β°C**
* Cold junction is at **25Β°C**
* The thermocouple generates a voltage, say **16.339 mV** (based on standard tables).
* A thermocouple meter or a data acquisition system uses this voltage to display the temperature.
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### Key Concepts Summary:
| Concept | Description |
| ------------------ | ------------------------------------------------------------------------------------------ |
| **Seebeck Effect** | Voltage generated due to temperature difference between junctions of two dissimilar metals |
| **Hot Junction** | Point of temperature measurement |
| **Cold Junction** | Reference temperature junction (usually kept at room temp or compensated electronically) |
| **Output** | Voltage (millivolts) that corresponds to the temperature |
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### βοΈ Applications of Thermocouples
* Industrial temperature measurement (furnaces, boilers)
* Power plants and refineries
* Automotive exhaust systems
* Electronic device temperature monitoring
* Aerospace and space systems
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