When a lead-acid battery is fully charged, several important processes take place that mark the completion of its charge cycle. Let’s break down what happens, both chemically and electrically:
### 1. **End of Electrochemical Reactions:**
The basic electrochemical reactions in a lead-acid battery involve the conversion of lead dioxide (PbO₂) and sponge lead (Pb) in the plates to lead sulfate (PbSO₄) during discharge, while during charging, this process is reversed. Here's what happens when the battery becomes fully charged:
- **Positive Plate:**
Lead dioxide (PbO₂) forms at the positive plate. When the battery is fully charged, the lead sulfate (PbSO₄) that had formed during discharge is converted back to lead dioxide.
- **Negative Plate:**
Pure lead (Pb) forms at the negative plate. During charging, the lead sulfate (PbSO₄) on the negative plate is converted back to sponge lead (Pb).
- **Electrolyte (Sulfuric Acid - H₂SO₄):**
During the charging process, sulfate ions (SO₄²⁻) return to the electrolyte, increasing its sulfuric acid concentration. As the battery approaches full charge, the specific gravity of the electrolyte also rises, indicating a higher concentration of sulfuric acid.
The chemical equations for charging a lead-acid battery are as follows:
- At the **positive plate**:
\[
\text{PbSO₄} + 2H₂O \rightarrow \text{PbO₂} + 4H⁺ + \text{SO₄²⁻} + 2e⁻
\]
- At the **negative plate**:
\[
\text{PbSO₄} + 2e⁻ \rightarrow \text{Pb} + \text{SO₄²⁻}
\]
These reactions essentially restore the battery to its charged state.
### 2. **Gas Evolution (Electrolysis of Water):**
When the battery is fully charged and current continues to flow (often called overcharging), the voltage rises and a process called **electrolysis** starts. This is when the water (H₂O) in the electrolyte is broken down into hydrogen gas (H₂) and oxygen gas (O₂), which are released from the electrolyte. The reactions that occur are:
- At the **negative plate** (cathode):
\[
2H₂O + 2e⁻ \rightarrow H₂\uparrow + 2OH⁻
\]
This produces hydrogen gas.
- At the **positive plate** (anode):
\[
2H₂O \rightarrow O₂\uparrow + 4H⁺ + 4e⁻
\]
This produces oxygen gas.
These gases escape from the battery, which is why venting or sealed mechanisms are important in lead-acid batteries to prevent pressure buildup. In sealed lead-acid batteries (SLAs), there are recombination mechanisms to prevent the escape of gases, but in flooded lead-acid batteries, the gases must vent out.
**Note**: This gas production leads to the loss of water over time, which is why some lead-acid batteries require regular maintenance to add distilled water.
### 3. **Voltage Stabilization:**
As the battery reaches full charge, the voltage across its terminals rises and stabilizes. A fully charged lead-acid battery will typically have a voltage of around **12.6 to 12.8 volts** (for a 12V system). During charging, this voltage can go higher, often reaching 14.4 to 14.7 volts in some systems, especially during the final stages of charging.
- In this state, further current provided to the battery does not contribute to the chemical reactions of converting sulfate back to lead and lead dioxide. Instead, the excess energy results in water electrolysis, producing hydrogen and oxygen gases.
### 4. **Current Drops (Trickle or Float Charge):**
In many modern charging systems, as the battery reaches full charge, the charger reduces the charging current to a very low level, called a **float charge** or **trickle charge**. This keeps the battery at its full charge state without overcharging it.
- For **flooded lead-acid batteries**, this helps maintain the battery’s charge while minimizing water loss due to gassing.
- For **sealed lead-acid (SLA) batteries**, this ensures that the internal pressure remains within safe limits, preventing damage.
In simpler terms, the charger slows down the charging process as the battery is fully charged, only providing enough current to compensate for natural self-discharge.
### 5. **Battery State Indicator:**
- In some batteries, when the full charge is reached, **charge controllers** or **battery management systems (BMS)** signal that the charging process is complete. This can include changing LED lights or sending signals to the charging system to stop charging.
### 6. **Specific Gravity of the Electrolyte:**
The specific gravity (density) of the sulfuric acid electrolyte in a fully charged lead-acid battery typically measures around **1.265 to 1.275**. This value can be tested using a hydrometer, and it's a key indicator of the battery’s charge level.
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### Key Risks of Overcharging:
- **Excessive Gassing:** Prolonged overcharging results in excessive water loss due to gassing (hydrogen and oxygen release), which can reduce electrolyte levels and damage the battery over time.
- **Heat Generation:** Overcharging can also lead to heat buildup within the battery, which may warp or damage the plates, decreasing the battery's lifespan.
- **Corrosion:** Continued charging at a higher voltage than necessary can cause **grid corrosion** at the positive plates, further shortening the battery's life.
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### Summary:
When a lead-acid battery is fully charged:
- Lead sulfate on the plates is converted back into lead dioxide (positive plate) and sponge lead (negative plate).
- The concentration of sulfuric acid in the electrolyte increases, and the battery voltage stabilizes at around 12.6 to 12.8 volts.
- If charging continues, water in the electrolyte decomposes into hydrogen and oxygen gas.
- In modern systems, a float charge keeps the battery charged without overcharging.
- Specific gravity of the electrolyte is around 1.265 to 1.275 when fully charged.
Excessive charging can lead to water loss, heat, and internal damage to the battery.