If a lead-acid battery is kept in a discharged condition for a long time, it will undergo a series of detrimental processes that can significantly reduce its performance, lifespan, and even lead to permanent damage. Here's a detailed explanation of what happens:
### 1. **Sulfation**
Sulfation is one of the most common problems that occur in a lead-acid battery when it is left discharged for an extended period. Here's how it works:
- **Normal Operation:** During normal discharge, the lead plates in the battery react with sulfuric acid, producing lead sulfate (PbSO₄). When the battery is recharged, the lead sulfate is converted back to lead and sulfuric acid.
- **Prolonged Discharge:** If the battery remains discharged, the lead sulfate on the battery plates begins to crystallize and harden, forming **large, stable sulfate crystals**. These crystals are much harder to break down and convert back into lead and acid when you try to recharge the battery.
- **Result:** This process is called **permanent sulfation** and leads to a significant reduction in the battery’s capacity. The sulfate crystals can eventually cover the surface of the battery plates, making it difficult for the battery to hold a charge. In extreme cases, the battery may become unusable.
### 2. **Corrosion**
Prolonged discharge can also cause corrosion of the lead plates within the battery. This is what happens:
- **Corrosion of Plates:** In a discharged state, the electrolyte in the battery (sulfuric acid diluted in water) can become more water-like (lower concentration of sulfuric acid). This increased water content can lead to corrosion of the lead plates, especially the positive plates.
- **Damage to the Battery:** Corrosion weakens the structural integrity of the plates, which can lead to internal short-circuits, reduced electrical conductivity, and diminished battery performance.
### 3. **Electrolyte Stratification**
In some cases, if the lead-acid battery remains discharged for a long time, **electrolyte stratification** can occur. This means:
- **What is Stratification?** The sulfuric acid in the electrolyte separates from the water, causing the acid to sink to the bottom of the battery and leaving water at the top.
- **Problems Caused:** This imbalance makes the top portion of the battery ineffective because water doesn't participate well in the electrochemical reaction. The bottom of the battery becomes more acidic, leading to localized overcharging of the lower portion of the plates, which accelerates corrosion and sulfation at the bottom.
### 4. **Self-Discharge**
Lead-acid batteries naturally undergo **self-discharge** over time, even when not in use. If the battery is already in a discharged state, the following happens:
- **Self-discharge Rate Increases:** When left discharged, the battery's internal chemical processes may continue to drain the remaining charge. Eventually, the battery may reach a **deeply discharged state** or even **zero volts**, making it extremely difficult, if not impossible, to recover with standard recharging.
- **Total Failure:** In this deeply discharged state, even attempting to recharge the battery may fail. Most lead-acid battery chargers will not recognize a battery that has dropped to extremely low voltage, leading to **total failure**.
### 5. **Loss of Capacity**
When a battery remains discharged for an extended period, the processes of sulfation, corrosion, and stratification cause a permanent **loss of capacity**. Even if you manage to revive the battery after prolonged discharge:
- **Reduced Capacity:** The battery may not be able to hold the same charge as before. It might only be able to store a fraction of its original capacity.
- **Shortened Lifespan:** The damage sustained during long-term discharge often shortens the overall lifespan of the battery, meaning it may need replacement sooner than expected.
### 6. **Water Loss and Drying Out**
Lead-acid batteries, especially **flooded lead-acid batteries**, can lose water over time. When a battery is kept in a discharged state, the chances of **water evaporation** from the electrolyte increase. If the water level drops too low:
- **Drying of Plates:** The lead plates inside can become exposed to air, leading to irreversible damage.
- **Further Sulfation:** With less electrolyte, the concentration of sulfuric acid increases, exacerbating sulfation and corrosion.
### 7. **Internal Short-Circuits**
Over time, if the lead plates corrode or sulfate severely, the material can **shed** from the plates and settle at the bottom of the battery. This accumulated material can eventually cause **internal short-circuits**, leading to:
- **Battery Failure:** These internal shorts can render the battery completely non-functional, as it will no longer be able to hold or deliver a charge.
### 8. **Increased Resistance**
As the battery plates become sulfated and corroded, their **internal resistance** increases. Higher resistance means the battery will have trouble accepting a charge efficiently, and it may also have difficulty delivering power when needed, especially under load. This can lead to:
- **Inefficient Charging:** The battery may take much longer to recharge, and in some cases, it may not reach full charge.
- **Low Output:** Even if recharged, the battery might struggle to provide sufficient power during use.
### 9. **Battery Might Not Recover**
While there are methods to revive sulfated or discharged lead-acid batteries, such as desulfation chargers or equalization charging (for flooded batteries), these methods are not guaranteed to work. In cases of severe sulfation, corrosion, or damage, the battery might not be recoverable at all, meaning it will need to be replaced.
### How to Prevent These Issues
To avoid the problems associated with keeping a lead-acid battery discharged for a long time:
- **Regular Charging:** Lead-acid batteries should be recharged as soon as possible after use to prevent sulfation.
- **Trickle or Float Charging:** If the battery is not going to be used for a while, keep it on a **trickle charger** or **float charger** to maintain a full charge.
- **Check Water Levels (For Flooded Batteries):** For flooded lead-acid batteries, check the water levels regularly and top them off with distilled water if necessary.
- **Avoid Deep Discharges:** Try not to let the battery discharge below 50% of its capacity regularly, as deep discharges shorten the lifespan of lead-acid batteries.
In summary, if a lead-acid battery is kept in a discharged condition for a long time, the primary consequences include sulfation, corrosion, electrolyte stratification, water loss, and a reduced ability to recharge. These problems can permanently reduce the battery’s capacity and lead to early failure if not addressed promptly.